How To Choose The Best T-shirt Material For Customize 2023

Top 13 Best T-shirt Material For Customize 2023

Among the many materials on the market today, it is not difficult to find the best quality t-shirt material. With the development of more advanced technologies, there is a variety of blended textiles that provide various cutting-edge characteristics at affordable rates. In this article, TeeNavi will help you discover more about different fabrics, their characteristics, features and applications.

>>>> GET STARTED: 20 great custom T-shirt designs – The most unique of all time

1. Popular and quality t-shirt material sheets today

When it comes to the best material for t shirt, customers often think of traditional cotton fabrics. However, there are still many types of shirt materials with various origins, different properties and their own benefits. Let’s explore together.

1.1. Supima cotton – The quality t-shirt material

If you are seeking the best t-shirt material for your high-end brand, this is the perfect t-shirt material for you. “Supima cotton” is a trademarked term describing premium quality, extra-long-staple cotton fibre exclusively growing in the United States. Therefore, according to the manufacturers, this fibre is twice as strong as regular cotton. Supima cotton is one of the best fabric for t-shirts since it provides you with the majority of the benefits of softness and breathability found in regular cotton. It also gives you a few additional benefits including durability, resists pilling, fading, and stretching.

best t shirt material
The Supima cotton with an extra durability

Pros of cotton:

  • Easily machine washable.
  • Cotton is a sustainable product, derived from organic, so it is not harmful to the environment.
  • High coefficient of breathability and make you comfortable to wear.
  • Friendly to all skin types.
  • Suitable for summer because of its high hygroscopicity.

Pros of cotton:

  • Cotton fabrics do not hold dyes as effectively as other fabrics. The dye color may fade after several washes.
  • Cotton fabric needs to be handled with care because it is made from natural fibers and is easily damaged.
  • This fabric tends to wrinkle a lot.
  • Most cotton fabrics are organic, so it’s sustainable. That is why they are quite expensive.
  • The fabric is prone to shrinkage if washed in warm water.

>>>> GET IT OUT: The 15 stretchy t-shirt material | Most elastic and comfortable

1.2. Egyptian cotton

Besides Supima cotton fabrics, staple Egyptian cotton textiles are among the highest-quality 100 cotton t-shirts available. Growers produce this type of cotton in the nutrient-rich soil of the Nile River valley. These long-staple kinds of cotton are therefore softer, silkier, and more pleasant to wear on the skin than regular cotton. Additionally, Egyptian cotton textiles are less likely to pill, rip, or exhibit other symptoms of wear and tear.

best t shirt material
Egyptian cotton is one of the high-quality fabrics for t shirt

1.3. Pima cotton

Extra-long-staple Pima cotton is one of the most sought-after types of fabric for t shirts because it produces a soft, long-lasting, attractive, and comfortable fabric. Pima cotton is grown by farmers in Peru, Australia, and the southern United States. Because of this, it is more costly than regular cotton materials due to its relative rarity. Nevertheless, Pima cotton has several benefits that are better than those of other kinds of cotton, such as softness, breathability, and adaptability. Pima cotton shirts are more resistant to fraying, torning, wrinkling, and fading than shirts produced from ordinary short-staple cotton.

t-shirt material types
Pima cotton brings a soft and comfortable feeling

Pros of Pima cotton:

  • The fabric has a smoother texture than regular cotton and doesn’t wrinkle.
  • The fabric has a higher tenacity factor than regular cotton, which helps it retain its shape even after prolonged wear.
  • The fabric has higher breathability, making it the ideal choice for summer sweat-proof t-shirts.
  • Pima cotton is softer than traditional cotton.
  • Pima cotton is more durable, so the color also lasts longer.

Cons of Pima cotton:

  • Pima cotton is easily damaged when exposed to high temperatures.
  • Cotton Pima is made from high-grade organic, environmentally friendly, so its price is very expensive.
  • Because this is still made from cotton fibres, it will easily shrink if not washed carefully.

>>>> LEARN MORE: 6 softest t-shirt materials & best soft T-shirt selection criteria

1.4. Flannel

Flannel fabric is often a woven, fulled, and napped twill or plain weave fabric. The Flannel shirt materials can be made by textile producers from a variety of fibres, including cotton, wool, polyester, and mixes. Depending on the fibre composition, the resultant flannel fabric’s characteristics will change. However, wearing any of these varieties of flannel may be anticipated to provide you with unique advantages.

types of fabric for t shirts
Flannel is a blend of cotton, wool, polyester, and mixes

The ideal materials for producing casual shirts are micro polyester flannel, cotton, and wool since they are soft, drapable, long-lasting, and pleasant on the skin. Wool flannel also produces some of the greatest t shirts to wear in cold weather since it has exceptional heat-insulating qualities.

1.5. Polyester

The most widely used fibre in the world is polyester. Polyester frequently produces some of the greatest athletic shirts when it is focused on breathability features. Athletic t shirts made of polyester are frequently thin and excellent at drawing sweat away from the body. The most modern, high-tech polyester textiles can feel soft, sumptuous, breathable, and cosy.

types of fabric for t shirts
Polyester is added to t shirt for enhanced softness and breathability

In addition to its advantageous qualities like reasonable cost and wrinkle resistance, polyester may help create some of the best-blended fabrics for different sorts of shirts. In order to create t-shirts that are more affordable and wrinkle-resistant than plain cotton shirts would be, designers commonly combine polyester with another soft, absorbent fabric like cotton.

Pros of polyester:

  • T-shirts made from polyester are usually lightweight.
  • The fabric can dry quickly so it is suitable for outdoor wear.
  • Polyester t-shirts can be dyed easily and last longer than cotton.
  • Fabric does not wrinkle and wear.
  • The fabric is durable, sturdy and has high elasticity.

Cons of polyester:

  • Made from synthetic fibers, so polyester does not biodegrade quickly, which is harmful to the environment.
  • Polyester is actually a form of plastic, so its breathability is very low.
  • Polyester is not an ideal choice for summer.
  • This fabric easily burns and sticks to your skin causing skin damage.

1.6. Wool

We can obtain wool, a naturally occurring protein fibre, by shearing sheep or other fibre animals. It is one of the best t-shirt material patterns to make dress shirts, polo shirts, t-shirts, work shirts, and athletic shirts for hiking, skiing, and other activities because of its breathability and exceptional wicking capabilities. Wool is a superior fibre on its own and doesn’t require blending. However, wool and other fibres are occasionally blended together by textile designers to create the best quality products.

high quality t shirt material
Shirts made from wool fabric are suitable for athletic activities

1.7. Hemp

Hemp has been around for a long time, but hemp apparel is just beginning to take off in recent years. Not only is hemp insanely comfortable to wear, but it’s also actively saving the planet by absorbing massive amounts of carbon dioxide. We recommend customers seek the shirt from this material if they are looking to try a hemp t-shirt that not only has great features but also contributes to environmental protection.

breathable t shirt material
Hemp is also a popular material alternatives

1.8. Linen

Linen is a very sturdy natural cellulose fibre that is made from flax plants. Compared to certain other fibres, linen does not drape as well. Because of its fibre’s strength, breathability, adaptability, softness, and fashionable look, it forms the ideal t-shirt material. Linen is one of the greatest fabrics to make dressy or casual knitted t-shirts.

t-shirt material fabric
Linen is one of the most popular t shirt fabric

Pros of Linen:

  • This is a fabric that does not stretch easily. Good biodegradable linen,
  • Because it’s made from flax, it’s very durable and sturdy.
  • British fabric is friendly to your skin because there is no chemical treatment in the production of this fabric.

Cons of Linen:

  • Linen is very prone to wrinkles and creases.
  • Linen is difficult to maintain and iron
  • When linen is treated with bleach or dye it can lose its natural degradability properties.

1.9. Poplin

Poplin is a characteristic plain weave fabric where the weight is more evenly distributed between the weft and warp strands. As a result, there is a slight yet interesting crosswise direction effect. Poplin is one of the greatest t-shirt material patterns for making dress shirts since it has so many enticing qualities. It has a timeless as well as fashionable aesthetic and is durable, adaptable, and comfy. Poplin shirts go well with both casual office clothes and formal events.

t shirt fabric texture
Poplin offers wearers various extra convenience

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1.10. Silk

Silk is a natural protein fibre that stems from the cocoons of silkworms. It is one of the good quality t shirt material for manufacturing opulent and magnificent shirts due to its smooth feel, wonderful drape, breathability, and stunning look. The textiles created by textile designers who combine silk with other fibres may also be quite attractive for use in producing shirts. For instance, silk combined with linen produces a robust, resilient, and breathable fabric. The combined fabric has a shiny, silk-like sheen that makes it look even more opulent than pure linen.

performance t-shirt material
Silk is a natural material that provides customers with wonderful benefits

1.11. Rayon

Wood pulp, wood chips, or fibre from bamboo plants are used as raw materials to create rayon fabric. Rayon is one of the greatest fabrics for t-shirts because of its smooth, beautiful drape and capacity for absorption. If you want to make a printed shirt, rayon is also a great fabric option. With rayon, extraordinarily smooth surfaces may be woven and knit. As a result, photographs printed on rayon often seem clean, bright, and sharp. Furthermore, shirts made from rayon mixes are extremely stylish.

high quality t shirt material
Rayon fabric is smooth and beautiful

Pros of Rayon:

  • The rayon fabric is very soft.
  • This is an eco-friendly fabric.
  • Rayon fabric is cheaper than other fabrics
  • This is a fabric that is easy to dye and can hold color well.

Cons of Rayon:

  • You must dry clean rayon products to ensure their durability.
  • The production process of rayon is harmful to the environment
  • The fabric is prone to wrinkles when folded.
  • Fabric is not as durable as other fabrics.

1.12. Twill

Twill is a kind of fabric weave known for its softness and recognizable diagonal lines. It is a particularly well-liked t-shirt material since it is plush, breathable, adaptable, and stylish. The numerous fibres that may be used to weave twill textiles include cotton, silk, rayon, wool, polyester, and mixes. Because the final twill textiles will each react differently depending on what fibre is used for manufacture, the characteristics and advantages of the completed twill fabric will be greatly reliant on its fibre composition.

vintage t shirt material
Wearing a twill fabric t shirt can help wearers have a stylish and eye-catching appearance

1.13. Bamboo

Due to its anti-bacterial and moisture-wicking properties, bamboo is growing in popularity as an alternative t-shirt material. These t-shirts thus are perfect options for running or working out. That’s because they can lower the temperature and lessen the sweltering of a hot day.

t shirt cloth material
Bamboo fabric is one of the creative and unique fabrics

Pros of Bamboo:

  • It has the ability to effectively prevent odors. So you always feel comfortable wearing it.
  • Bamboo fabric is suitable for all skin types and is environmentally friendly.
  • It absorbs moisture very well, so it’s a great choice for cold days to keep you warm.
  • It is also very breathable.

Cons of Bamboo:

  • T-shirts made from bamboo fabric are not suitable for wearing in hot weather.
  • The product is also prone to shrinkage.
  • The cost is quite expensive when compared to cotton and rayon.

1.14. Viscose

Since viscose is a kind of rayon, wood pulp is used to make it. It is similar to bamboo due to its inherent moisture-wicking properties. It brings a silky feeling and has a similar drape to the opulent fabric. Therefore, designers can choose Viscose over other materials in order to achieve cost benefits.

vintage t shirt material
Viscose shirt can give wearers an amazing feeling

2. Characteristics of a good T-shirt

T-shirts play an important role in people’s lives and are becoming increasingly popular. It appears to be an outfit that suits everyone and can be worn flexibly in any circumstance. So, do you know what makes a t-shirt so alluring to buyers? Let’s discover more by going through this article.

2.1. T-Shirt materials

Many people believe that the decoration of the motifs and images on the shirt is the first thing that affects whether or not a t-shirt attracts purchasers. However, consumers will really pay more attention to the shirt’s material than any other characteristic. This is due to the fact that there are several t-shirt material options available and not all of them have the same features.

t shirt fabric texture
T-shirt material is the first feature people need to pay attention

Users have the option of purchasing shirts made of various fabrics depending on their intended use. For instance, cotton clothing may be used for casual wear or for physical activity due to its soft, long-lasting, breathable, and sweat-wicking qualities. Wool fabric, on the other hand, is the best option for fall and winter clothing because of its excellent heat-retention qualities, as well as its high stretch and elasticity, providing wearers with a soft, pleasant sensation.

2.2. Weight

In addition to the fabric, the weight of the fabric is a significant element that influences why buyers decide to purchase T-shirts. A t-shirt’s weight is expressed in ounces per yard (grams per square meter.) The usual rule is that weights above 6 ounces are heavy, weights between 5 and 5 ounces are midweight, and weights under 4.5 ounces are lightweight. Generally speaking, lightweight clothes will make wearers feel lighter, softer, and more comfortable.

good t shirt material
Weight is also a feature that helps the t-shirt attract more customers

2.3. Yarn count

Another element that contributes to making a good t-shirt is yarn count. You might have noticed that better t-shirts nearly usually have a lighter feel since they are constructed with thinner yarn. The expense of producing woven textiles from thinner yarn is higher, hence clothing with a higher yarn count will nearly always cost more. It is ideal to create since the fit and feel of the t-shirt often match the greater price.

good t shirt material
Yarn count is also a very important factor to own a good t-shirt

3. Ways to choose the most suitable t-shirt material?

3.1. Best athletic shirt fabrics

For hiking shirts, polyester and merino wool are the ideal materials. The most important fabric properties for hiking shirts are their ability to wick sweat, breathability, low weight, rapid drying, and antibacterial properties. Merino wool also offers a significant advantage over polyester when it comes to creating hiking clothes. Wool naturally resists odours since it is antibacterial. Polyester can be treated with antibacterial chemicals, however, these are prone to washing off over time.

types of fabric for t shirts
Polyester and merino wool are some of the best selections for an athletic shirt

When discussing the finest textiles for athletic shirts, a golf shirt is another excellent option. The finest golf t-shirt material often consists of cotton and polyester blends or 100 per cent polyester. There are several more common mixtures. Breathability, moisture-wicking capability, and stretch for comfort are key fabric properties for golf shirts. Numerous golf shirts also provide UV defence.

3.2. The best material for t-shirt casual

T-shirts are commonly worn in the sweltering summer, therefore it’s best to use airy, light summer materials to make them. Some of the most breathable materials to use when making shirts include cotton and rayon.

types of fabric for t shirts
There are various options for your casual t shirt

One of the best quality t shirts material casuals is the Hawaiian shirt, which is made from cotton, silk, rayon, and mixes. For making Hawaiian shirts, the ideal materials to use are cotton, silk, rayon, and mixes. One of a Hawaiian shirt’s most appealing features is its print, therefore designers commonly use silk, rayon, and cotton because they can all produce gorgeous prints. Particularly on rayon fabric, prints tend to seem sharp and distinct. Furthermore, rayon is a terrific option for a summer-friendly Hawaiian t-shirt fabric due to its superb drape and breathability.

3.3. What is the best polo shirt fabric?

The structure of a polo shirt is similar to that of a t-shirt; the two primary distinctions are that a polo shirt has a collar and a buttoned placket. The greatest polo shirts thus typically have the same fibres that produce the best t-shirts. Typically, cotton, a cotton mix, or merino wool knit fabric would be the ideal choice for a polo shirt. Merino wool is a popular material for polo shirts because it is comfortable in both hot and cold climates. It is breathable and stretches in hot weather while providing effective insulation in cold climates.

t shirt fabric types
Cotton is an ideal suggestion for making polo

3.4. Seasonal best t-shirt fabrics

Breathability becomes a high consideration when it’s sunny weather, so look for it in your collection of t shirt material. For this reason, the best materials for shirts in spring and summer are often cotton, linen, and rayon. Shirt materials made of synthetic fibres like polyester and nylon can also be effective thanks to the priority of breathability and comfort.

best material for t shirt
Depending on the season, the fabrics will be applied flexibly

When it comes to selecting the best t shirt material for your winter, you should think about each fabric’s insulating qualities. Wool is the finest insulation out of all the widely used shirt materials. For informal events in the fall and winter, wool flannel shirts work well. If properly made, winter gear can also be made of polyester and other synthetic materials.

3.5. Best men’s tee fabric

What is the coolest t shirt material for men? Cotton, however, is the softest shirt material for men’s t shirts based on popularity. Silk is a superb material option for men’s formal shirts. Additionally, guys who work outside in the forestry or construction industries often choose to wear shirts made of different textiles than those who work inside in offices. The ideal materials for these men’s work shirts are those that effectively retain body heat on chilly days, such as cotton flannel, wool flannel, polyester fleece, and wool fleece.

best t shirt material
Men tend to love shirts with light, breathable, comfortable materials

3.6. Softest t-shirt material

Tri-blend fabric is one of the softest t shirt material patterns. This fabric combines three different types of fibre to provide a texture that is soft and lightweight on the skin. A tri-blend fabric is most frequently made of 50% polyester, 25% cotton, and 25% rayon. Many other types of cotton also provide a nice, soft shirt, but this luxury frequently has a hefty price tag. Pima and Supima cotton are frequently used to make upscale t-shirts. It also highly recommends that shirts can be made of fabrics like Egyptian and Sea Island Cotton due to their rarity, cost, and supreme softness.

softest t shirt material
Various blend fabrics combine to create the softest shirt

3.7. Thick t shirt material

Thickness is one of the most important elements contributing to making a good t shirt material. A heavyweight t-shirt with a GSM rate over 200 is the perfect option for a tee in colder conditions. These shirts often contain premium heavyweight cotton, wool and hemp, which bring a stretch, durable and heat retention experience.

printed t shirt material
There are many combinations of materials together to create a soft material

3.8. Jersey t shirt material

Jersey is a soft, flexible knit fabric that was initially created from wool. Today, synthetic fibres, cotton mixes, and cotton are also used to make Jersey. While the back of the Jersey knit fabric is packed with loops, the right side is smooth with a delicate single rib weave. It is often light- to medium-weight and used for several types of garments, including t-shirts. Stretchy, soft, absorbent, breathable, and well-structured are just a few of the characteristics that make Jersey a fantastic fabric for daily usage. Jersey is a multipurpose and flexible fabric.

t shirt jersey fabric
The thick material is also a perfect option for your t shirt in colder conditions

>>>> DON’T MISS: 5 big points of tri blend T-shirt material compared cotton

4. T shirt material blends

The textile industry can create textiles with qualities that neither fibre could achieve on its own by blending. Poly-blend t-shirts are the best option if you want them to last for a long time. Today, the term “poly-blend” is frequently used to describe the mixing of polyester with natural fibres, even though the term initially referred to the combination of two or more polyester materials. Blending is a useful technique for enhancing the fabric’s performance, texture, and feel. Additionally, it occasionally lowers the cost. Let’s examine the most typical.

t shirt quality material
Blends of materials for t-shirts and their ratios
  • Cotton / Spandex Blend: Bring a more elastic and wrinkle-resistant feature than cotton alone.
  • Rayon / Polyester Blend: Provide a softer and more comfortable feeling than polyester alone.
  • Cotton / Polyester / Spandex Blend: Cotton poly and spandex help the fabric be stretchy, comfortable, and resistant to wrinkles.
  • Polyester / Viscose Blend: Make the material stronger and more resistant to shrinking. Viscose also helps to add softness.

5. T-shirt material most common blend ratios

Different producers use different blend ratios. Here are some of the usual ones

  • 80% Polyester / 20% Cotton: Soft, versatile, and easy athletic wear.
  • 52% Cotton / 48% Polyester: Comfortable, durable, lightweight, and quick-drying casual wear.
  • 90% Cotton / 10% Polyester: Soft, comfortable, and breathable t-shirts. Watch out for shrinkage.

There are other blends too, like 75% polyester / 25% cotton, 65% polyester / 35% cotton, 65% cotton / 35% polyester, 50% cotton / 50% polyester, etc. These blends are popular for being cheap and balanced in breathability, durability, and comfort.

Among the many materials on the market today, it is not difficult to find the best quality t-shirt material. With the development of more advanced technologies, there is a variety of blended textiles that provide various cutting-edge characteristics at affordable rates. TeeNavi has given you a detailed look at fabrics. For more guidance, do get in touch with us.


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